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<title>DM3000 Brake Monitor Setup Overview</title>
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<td align="right" valign="bottom" bgcolor="#fffff2" colspan="2"><font size="6" color="#000000">DM3000</font><br>
<font size="5">Installation/<br>Setup Overview</font></td>
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<strong> Safety Note</strong></font></p></td>
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<p align="center"><strong>This overview is meant to demonstrate
how easy it is to install and setup the DM3000 - it is not intended to act as a
substitute for the detailed instructions contained in the DM3000
User's Manual.</strong></p>
<p align="center"></p>
<p align="center"><font size="4"><strong>Please read the manual carefully before attempting
an actual installation.</strong></font></p>
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<p> </p>
<p><strong>Mount the unit to the press.</strong> Use the Shock mount kit provided with the
unit and install it exactly as shown in <a href="#Figure 1">Figure
1</a>.</p>
<p> </p>
<p align="center"><a name="Figure 1"></a>
<img src="images/appdm3-1.gif" alt="Image of 03A155 Shock Mount Kit" width="600" height="442"></p>
<p align="center"><strong>Figure 1</strong></p>
<p> </p>
<p><strong>Connect terminals 1, 2 & 3 </strong>to Ground, L1 and Neutral, respectively,
of a 120 VAC line. (<a href="#Figure 2">Figure 2</a>)</p>
<p><strong>Connect terminals 4 & 5 </strong>across the press Brake/Clutch Valve. (<a href="#Figure 2">Figure 2</a>)</p>
<p><strong>Connect terminals 6 & 7 </strong>(DM3000 Stop Output) in series with the press
control E-Stop Circuit.(<a href="#Figure 2">Figure 2</a>)</p>
<p><strong>Connect terminals 10, 11 & 12 </strong>to interface for
Loss of Motion. <strong>This is only for some older
Allen-Bradley press controls. </strong>(<a href="#Figure 2">Figure
2</a>)</p>
<p> </p>
<p align="center"><a name="Figure 2"></a><strong>
<img src="images/appdm3-2.gif" alt="Image of DM3000 Brake Monitor Terminals" width="612" height="132"></strong></p>
<p align="center"><strong>Figure 2</strong></p>
<p> </p>
<p><strong><a name="mot_det">Connect</a> the <a href="app03a162.htm">Motion Detector</a> </strong>directly to
the press camshaft with a flex-coupling (not included) or in the cam/crankshaft drive chain
loop with a sprocket (not included).</p>
<p><strong>Apply power. </strong>Run the DM3000 in the Autolearn Mode - the unit will
automatically calculate alarm settings for your press.</p>
<p><strong>You are finished. </strong>The unit will now measure Stop Times and monitor the
condition of the brake.</p>
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